THE DEPLOYABLE WAREHOUSE
AN INTEGRAL INTERMODAL MULTIFUNCTION CONTAINER
The RackBox container system is an intermodal ISO cargo container which includes an interior special pallet racking system and which makes up a unique and modular deployable fully functioning warehouse.
The RackBox racking system is operated using special steel pallets that can be positioned on the racks on 6 inch (150mm) vertical increments, so that the different rack levels may be instantly adapted to each payload volume while loading or unloading the racks, without the need of manual adjustments by the user.
Therefore, the RackBox system maximizes storage capacity in the container, as it allows for higher asset density thereby reducing the overall number and/or size of containers required for the transportation of a particular volume of goods.
Besides, the RackBox allows users to mobilize quickly and efficiently as it is loaded and unloaded from door apertures at both container side walls, providing direct and unrestricted access to each and every single load in the container.
Each RackBox pallet is provided with a locking mechanism to prevent the pallet from moving or tipping during container lifting or during transit. Pallet loads can be also secured to the RackBox pallets by means of ratchet straps or other lashing devices to prevent sliding/tipping of the cargo.
Instantly deployable warehouse, stackable
Fast pallet loading/unloading operation
Minimizes/eliminates chocking, blocking & bracing
Pallets lock into the rack to prevent shifting of assets
Assets retrained to pallets by lashing straps
Cargo netting to secure your assets available
Direct access to each pallet
First in, first out capability
Picking operations directly from the container
Reduced freight cost as capacity is maximized
Fully secure payloads, reducing in-transit damage
Loading/unloading directly from truck sides
Easy & safe operation
High cargo visibility
Rack posts removal to locate over-sized loads
Stack cargo at 6in (150mm) increments
No wasted space
30% average increased capacity in volume
Easy & safe operation. Direct access and 100% clear visibility of payload. Stock is easily reached without disturbing or climbing over other goods. Loads are secured to prevent goods falling when doors are opened.
The RackBox internal racking system maximises container’s storage capacity and is designed to withstand fully loaded transit conditions. Fully retractable side doors allow direct access to each pallet. Several RackBox units can be jointed and shipped together, reducing freight costs.
RackBox units may be stacked and assembled together making up a fully functional modular deployable warehouse. Integrated roofs, floors, sunshade canopies, lighting or ventilation are available, among other equipments.
The RackBox system is an intermodal ISO cargo container which includes an interior special pallet racking system and which makes up a unique and modular deployable fully functioning warehouse.
It is loaded and unloaded from door apertures at both container side walls, providing direct access to each pallet load.
Anti-theft system is provided in all doors.
Fully retractable doors at container side walls – 100% VisibilityClear visibility, total payload accessibility and simultaneous operations.
Restraining Straps & Cargo Netting
Secure awkward and bulky items to the pallet with restraining straps. Segregated loads in transit with flexible cargo netting (optional).
Instantly Adjust RackBox® Pallets
Our pallets can be positioned on racks on 6″ (150mm) vertical increments providing maximum container cube utilisation and numerous container layout configurations.
Pallet benefits from front mounted locking handles which rigidly secure loads in transit from transportation dynamic forces, reducing damage and saving money.
RACKBOX DESIGN AND TESTING
The RackBox has been designed as per ISO specifications and it is CSC (Convention for Safe Containers) approved. All the RackBox testing and certifications have been completed with the container and interior rack and pallets loaded to the appropriate test levels. The RackBox container is therefore a safe, tested, certified, highly versatile storage and transport platform.
*Additional pallets are provided on request.
**Some RackBoxes include 2 sets of fork pockets. One of them is used in empty conditions only for the handling of the container with a lower tonnage forklift.
Load your RackBox shipping containers picking the palletized load from the racking systems of your warehouse and directly fitting it into RackBox. This solution allows for a rapid deployment of inventory without any repacking or intermediate operation. Deploy an entire staged container in less than an hour, ready for worldwide shipment.
RACKBOX DEPLOYABLE STORE
The RackBox Deployable Store is a relocatable structure made with RackBox container units as principal construction blocks to provide a self-sustained and autonomous indoor retail facility and warehouse, all in one.
The RackBox Deployable Store includes power source, a climate controlled indoor environment, with lights and an access control module, suitable in a wide range of scenarios in cold and hot climates.
Deployable Walk & Pick Warehouse/Pop Up Retail Store
By combining a roof, stairs, walkways and hand rails, the RackBox® system can be transformed into a deployable warehouse or pop up retail store.
The solution will be ready to be deployed and will be packed in the same containers that will be used in its construction, which will contain all the necessary kit to set up and build the structure and equipments at destination, and will provide additional space for the transport of palletized or non-palletized products. The RackBox Deployable Store construction can be raised with no ground preparation or foundations.
The RackBox Store solution is scalable and additional extensions of the building can be purchased to add on to the current building and increase the size of it.
The solution is so versatile thanks to the special construction of the RackBox containers, which provide side access to the container and which incorporate instantly adjustable racks inside. These racking systems have been designed to be used fully loaded even under the dynamic conditions of transit.
The RackBox racking system is operated using special steel pallets that can be positioned on the racks on 6 inch (150mm) vertical increments, so that the different rack levels may be instantly adapted to each payload volume while loading or unloading the racks without the need of manual adjustments by the user.
Each pallet is provided with a locking mechanism to prevent the pallet from moving or tipping during container lifting or during transit.
When the RackBox containers are used in the RackBox Store, the container allows for access from the inside of the building for ease of restocking, since it provides the user with an easy way to replenish the retail shelves in the indoor area of the building.
The RackBox Deployable Store roof consists of an easy to install, flat packed construction, which can be assembled and disassembled multiple times without compromising the water proof properties of the cover. The roof pitch ensures optimum water discharging.
The RackBox Deployable Store floor provides a firm and comfortable base for chairs, tables, shelving and equipment isolating its interior from asphalt, gravel or other types of surfaces, and protecting it over dirt. Different types of flooring are offered depending on original terrain irregularity and strength, and if equipment, light vehicle or pneumatic tire forklift traffic is expected.
A light, easy-to-install terrain anchorage system is usually required to ensure RackBox Deployable Store stability under windy conditions. The anchoring system will be checked by our engineers in a project by project basis and included as part of the Store structure.
The building is presented in 3 initial configurations, which are scalable, since they all share common construction elements. The basic configurations are:
- Internal open space: 400 sqft
- Shelf length, 8ft high (other than in the open space): 60 ft
- Exterior racking, 8ft high: 60 ft, estimated 36 pallets
- Access area for PC workstation and cash registers: 160 sqft
15 x 20ft containers and one 20ft container as an access module, double stacked providing the following capacity. This configuration would require a mezzanine to access the higher level:
- Internal open space: 1,600 sqft
- Shelf length, 8ft high (other than in the open space): 300 ft
- Exterior racking, 8ft high: 300 ft, estimated 180 pallets
- Access area for PC workstation and cash registers: 160 sqft
The RackBox container is coated for high atmospheric corrosive conditions.
An Installation Manual is provided and the building has been designed for ease of installation with basic tools and a forklift. The lighting system, HVAC with ducting and power generators are plug and play.
BASSTECH can provide a supervisor or a supervisor and crew to train the Customer’s designated installation team for putting the building together in future or for turnkey installations in any worldwide region.